Magnesium (chemical symbol Mg) is an alkaline earth metal with an atomic number of 12.
It is a silver-white light metal with high chemical reactivity. Magnesium mainly exists
in nature in the form of compounds, such as in minerals like magnesite, dolomite,
and sepiolite.
1-Low Density: Magnesium has a density of about 1.74 grams per cubic centimeter, making
it one of the lightest structural metals.
2-High Specific Strength: Although pure magnesium has a lower strength, magnesium alloys
have a very high specific strength, making them ideal for lightweight applications.
3-Good Electrical and Thermal Conductivity: Magnesium has moderate electrical and thermal
conductivity, suitable for electrical and heat exchange applications.
4-Good Damping Capacity: Magnesium has good damping properties, making it suitable for
applications requiring shock absorption.
5-Biodegradability: Magnesium alloys can biodegrade under certain conditions, giving them
potential applications in medical devices and implants.
Magnesium and its alloys are widely applied in the following areas:
1-Aerospace:
AZ80 magnesium alloy is a common high-strength magnesium alloy, it contains
aluminum and zinc elements, has good mechanical properties and processing properties,
because of its light weight and high strength is widely used in the aerospace field for
the manufacture of various parts, including bolts and fasteners.
2-Medical Devices:
2.1 Application of Magnesium Alloys in Vascular Stents:
Magnesium alloys are increasingly being used in the field of biodegradable materials,
particularly for vascular stents. With over two decades of research, significant
advancements have been made in this area. Magnesium alloys are considered ideal materials
for manufacturing vascular stents due to their excellent biocompatibility, mechanical
properties, and degradability.
2.2 Composition of Magnesium Alloys:
Magnesium alloys typically consist of magnesium combined with other metallic elements
such as aluminum (Al), zinc (Zn), and rare earth elements. The addition of these elements
enhances the strength, hardness, and corrosion resistance of the alloy, making it suitable
for the demanding conditions of vascular stents.
2.3 Degradation Time of Magnesium Alloys:
The degradation time of magnesium alloy stents can vary depending on the alloy composition
and design. For instance, some magnesium alloy stents degrade up to 95% within a year of
implantation, nearly completely absorbed by the body. Another type of magnesium alloy
stent is almost entirely absorbed by the body after 12 months.
2.4 Amount of Residue and Its Impact on the Body:
Magnesium alloys are absorbed by the body during the degradation process, leaving minimal
residue. Since magnesium is an essential trace element for humans, it does not negatively
affect human health. On the contrary, the degradation of magnesium alloy stents helps restore
normal vascular function, reducing the need for long-term anticoagulant medication and lowering
the risk of stent thrombosis.
2.5 Latest Research or Application Examples:
Recent studies have demonstrated promising results for magnesium alloy stents in clinical
applications. For example, a team led by Academician Ge Junbo from Zhongshan Hospital affiliated
with Fudan University successfully completed the first domestic implantation of a bioabsorbable
magnesium alloy stent in China, marking the first clinical application of bioabsorbable magnesium
alloy coronary stents in the country. Additionally, the fifth-generation magnesium alloy
biodegradable stent has been introduced in Hong Kong and has achieved mature clinical applications.
These latest research findings and application examples indicate that magnesium alloy stents
are gradually replacing traditional metal stents and represent a significant trend in cardiovascular
treatment.
1-Lightweight: The low density of magnesium helps to reduce the weight of transportation
vehicles and improve fuel economy.
2-High Strength: The strength of magnesium alloys allows them to replace traditional steel and
aluminum alloys in load-bearing structural components.
3-Cost-Effective: Magnesium is abundant, with relatively low extraction costs, which supports
large-scale production.
1-Chemical Reactivity: Magnesium is prone to oxidation in air and requires protective coatings or
other anti-corrosion measures.
2-Machining Difficulty: Magnesium has poor machinability, especially at room temperature, and
requires special machining techniques.
3-Environmental Impact: Magnesium alloys may release harmful substances under specific conditions,
leading to environmental pollution.
In conclusion, magnesium is a lightweight metal with wide-ranging applications and potential.
However, its chemical reactivity and machining difficulty must be taken into account when using it.
As material science and processing technologies continue to advance, the application scope and
performance of magnesium are expected to expand.
MC Nylon, also known as Monomer Cast Nylon, is an engineering plastic formed by polymerizing
molten caprolactam monomer under normal pressure in a preheated mold using an alkaline
substance as a catalyst. It boasts excellent physical and mechanical properties, including
high strength, good rigidity, toughness, wear resistance, and chemical stability. MC Nylon
is self-extinguishing and has outstanding heat resistance, allowing for continuous use at
temperatures up to 100°C .
1-High Strength and Wear Resistance: MC Nylon can withstand long-term loads and offers exceptional
wear resistance and self-lubrication, performing well in oil-free or de-oiled lubrication applications.
2-Good Elasticity: MC Nylon can bend without deformation while retaining its toughness, resisting
repeated impacts.
3-Noise Reduction and Vibration Absorption: MC Nylon has a modulus much smaller than that of metal,
providing significant vibration attenuation, offering a practical way to prevent noise compared to metal.
4-Low Coefficient of Friction: The friction coefficient of MC Nylon is 8.8 times lower than steel and 8.3
times lower than copper, yet its specific gravity is only one-seventh that of copper.
5-High Chemical Stability: MC Nylon is resistant to alkalis, alcohols, ethers, hydrocarbons, weak acids,
lubricants, detergents, water (including sea water), and is characterized by being odorless, non-toxic,
tasteless, and rust-free.
1-Mechanical Industry: Used for manufacturing large products that are difficult to injection mold, such as
large gears, large valve seats, large worm wheels, and large bushings and bearings .
2-Automotive Manufacturing: Used in the production of automotive parts, including gears, bearings, impellers,
crankshafts, instrument panels, drive shafts, valves, blades, threaded rods, high-pressure gaskets, screws,
nuts, seals, etc..
3-Chemical Equipment: Used in the manufacture of chemical machinery, anticorrosive gear and parts billets,
wear-resistant parts, transmission structural parts, etc..
4-Electronics Industry: Used for manufacturing insulating sleeves, guide plates, pulleys, etc.
1-Lightweight: MC Nylon's low density allows it to replace traditional metal materials, reducing structural
weight.
2-High Strength and Wear Resistance: MC Nylon's strength and wear resistance surpass many metal materials,
extending product lifespan.
3-Self-Lubricating: MC Nylon's good self-lubrication reduces maintenance costs and downtime.
4-Chemical Stability: MC Nylon's resistance to various chemicals makes it suitable for harsh environments.
1-Temperature Limitation: While MC Nylon has good heat resistance, its operating temperature is still limited,
and prolonged exposure above 120°C may affect performance.
2-Chemical Sensitivity: MC Nylon is sensitive to certain strong acids and chemical reagents, which may damage
the material.
3-Processing Difficulty: Processing MC Nylon may require specialized techniques and equipment, increasing
production costs.
In summary, MC Nylon is a high-performance engineering plastic with broad application prospects. However, its
limitations must also be considered during use. With the development of material science and processing
technology, the application range and performance of MC Nylon are expected to further expand.
Cermets are composite materials made from a combination of ceramic (cer) and metal (met) materials. They exhibit
a synergistic blend of properties from both constituents, such as the toughness and bendability of metals, along
with the high-temperature resistance, strength, and oxidation resistance of ceramics.
1-High Hardness and Strength: Cermets have high hardness and strength, making them suitable for environments
with heavy loads and high stress.
2-Excellent Wear Resistance: Cermets offer superior wear resistance, ideal for applications with severe abrasion.
3-High-Temperature Performance: Cermets maintain stable performance at elevated temperatures without deforming or
degrading.
4-Good Chemical Stability: Cermets resist most chemicals, making them less susceptible to corrosion.
5-Low Density: Cermets have a relatively low density, contributing to weight reduction in structures.
1-Aerospace: For manufacturing structural components of aircraft and missiles, engine pistons, and other critical
parts.
2-Automotive Industry: Used in the production of engine components, brake pads, and other wear-resistant parts.
3-Electronics: Employed in the manufacture of electrical contacts, circuit boards, and other components.
4-Chemical Machinery: Used to create corrosion-resistant pumps, valves, and other chemical equipment.
5-Cutting Tools: For producing cutting tools, abrasives, and other tooling applications.
1-Lightweight: The low density of cermets contributes to reduced structural weight and improved energy
efficiency.
2-High Strength and Wear Resistance: The high strength and wear resistance of cermets ensure longer
service life in harsh conditions.
3-High-Temperature and Chemical Stability: Cermets can operate stably for extended periods in high-temperature
and corrosive environments, reducing maintenance costs.
1-Limited Toughness: Cermets have lower toughness compared to metals, which may lead to cracking under
strong impact.
2-Poor Thermal Conductivity: Cermets have inferior thermal conductivity compared to metals, potentially
affecting their performance in high-speed rotation or high-temperature settings.
3-Difficulty in Machining: Cermets are typically more challenging to machine than metals, requiring
specialized processes and equipment.
In summary, cermets are materials with excellent comprehensive properties, finding extensive use across
various industrial sectors. However, their limitations in terms of toughness and thermal conductivity
must be considered during application. With ongoing advancements in materials science and processing
technology, the scope and performance of cermets are expected to further improve.
Liquid metal refers to a kind of amorphous metal, liquid metal can be regarded as a mixture of
positive ionic fluid and free electron gas. Liquid metal is also an amorphous, liquid metal.
Liquid metal forming process and control, hydraulic characteristics of liquid metal filling
process and flow conditions Filling process has a great impact on the quality of castings may
cause a variety of defects, such as cold isolation, insufficient pouring, inclusion, porosity,
sand, sand and other defects, are produced in the case of unfavorable liquid metal filling.
The correct design of the pouring system makes the liquid metal fill the cavity smoothly and
reasonably, which plays a very important role in ensuring the quality of the casting. Only
mercury is a liquid metal, while gallium, rubidium, and cesium are low-melting metals.
1-Viscous fluid flow: Liquid metals are viscous fluids. The viscosity of the liquid metal is
related to its composition, and increases with the decrease of the liquid metal temperature
during the flow process. When crystals appear in the liquid metal, the viscosity of the liquid
increases sharply, and its flow rate and flow state will also change sharply.
2-Unstable flow: In the filling process, the liquid metal temperature continues to decrease
while the mold temperature continues to increase, and the heat exchange between the two is
unstable. With the decrease of flow temperature, the viscosity increases and the flow resistance
also increases. In addition, the pressure head of the liquid flow increases or decreases during
the filling process, and the flow velocity and flow state of the liquid metal are also constantly
changing, resulting in the unstable flow of the liquid metal during the filling mold process.
3-Flow in porous pipe: Because the sand mold has certain pores, the pouring system and cavity
in the sand mold can be regarded as porous pipes and containers. When the liquid metal flows in
the "porous tube", it is often not well attached to the tube wall, which may involve the external
gas in the liquid flow, forming pores or causing the oxidation of the metal liquid to form
oxidation slag.
4-Turbulent flow: Testing and calculation in production practice prove that when liquid metal
flows in the pouring system, its Reynolds number Re is greater than the critical Reynolds number
Re, which belongs to turbulent flow. For example, when ZL104 alloy is poured at 670℃ and the
liquid flows at a speed of 50cm/s in a straight runner with a diameter of 20mm, its Reynolds
number is 25000, which is much higher than the critical Reynolds number of 2300. For the filling
of some horizontally cast thin-wall castings or thick large castings, the liquid flow rises slowly,
and laminar flow may also be obtained. The study of the casting system of light alloy high-quality
castings shows that when Re < 20000, the oxide film on the surface of the flow will not be broken,
and if the Reynolds number is controlled at 4000 ~ 10000, it can meet the requirements of the
production of aluminum alloy and magnesium alloy high-quality castings. It has been proved by hydraulic
simulation and real pouring test of aluminum alloy castings that the maximum Reynolds number allowed
should not exceed 10000 in the straight runner, 7000 in the cross runner, 1100 in the inner runner,
and 280 in the mold cavity. In summary, the main factors affecting the stationarity of liquid metal
flow are the flow velocity of liquid metal and the shape and cross-section size of the pouring system.
The paper "Multideformability of liquid metals between different conformations" reveals that liquid
metals at room temperature have a universal deformability that can be transformed between different
forms and modes of motion. For example, the liquid metal object immersed in water can show large-scale
deformation, spin, directional motion under the action of low voltage, and even the automatic fusion
between liquid spheres, breaking-remerger and other behaviors, and is not limited by the size of the
liquid metal object; More unique is that a large liquid metal film can shrink into a single liquid metal
ball in a few seconds, the deformation process is very fast, and the surface area can change up to
thousands of times; In addition, under the action of external electric field, a large number of metal
liquid spheres separated from each other can adhere to each other and merge until they fuse into a single
liquid metal sphere. Based on electric field control, liquid metal can easily realize high-speed spin
motion and induce vortex pairs in the surrounding water in the same state of rapid rotation. If the
electrode and the flow path are properly adjusted, the movement mode of the liquid metal can also be
transformed into a single rapid directional movement.
This research has opened up a range of practical applications, such as the manufacture of flexible
actuators, the control of directional movement of target fluids or sensors, the recovery of metal
liquids, and the use of microfluidic valves, pumps, or more artificial machines. If the electrode
control of the space architecture is used, it is also expected to expand the intelligent liquid metal
unit to three dimensions to assemble a biological or humanoid machine with special modeling and
programmable capabilities; Even in the microgravity or non-gravity environment of outer space exploration,
corresponding machines can be developed to perform corresponding tasks.
Aerogel is a kind of nanoscale porous solid material formed by sol-gel method, which replaces the liquid
phase in the gel with gas in a certain drying way. Such as gelatin, gum Arabic, silicone, hair, nails
and so on. Aerogel also has the properties of gel, that is, it has the effect of expansion, thixotropic
and dissociation.Aerogel is the world's least dense solid and one of the top 10 emerging technologies in
chemistry in 2022.
The density of this new material is only 3.55 kilograms per cubic meter, which is only 2.75 times the
density of air;
The density of dried pine (500 kg per cubic meter) is 140 times higher. The substance looks like solidified
smoke, but its composition is similar to that of glass. Due to its extremely low density, it is very suitable
for aerospace applications.
Aerogel is sometimes referred to as "solid smoke" or "frozen smoke" because of its translucent color and
ultra-light weight. The new material may seem fragile, but it is actually very strong and can withstand
temperatures of up to 1,400 degrees Celsius. These properties of aerogel have many applications in space
exploration. Aerogel materials have been used on the Russian Peace space station and the American Mars
Pathfinder probe.
Aerogels can be divided into silicon series, carbon series, sulfur series, metal oxide series and metal
series according to the main components, and can also be divided into single component aerogels (such
as silica aerogels, alumina aerogels, etc.) and multi-component aerogels (silica/oxidized peptide aerogels,
organic/inorganic composite aerogels, etc.). These different types of aerogels have their own characteristics
and are widely used in different fields.
Aerogel is a nanoporous network structure material. There are many experimental techniques used in the
study of aerogel structure. Transmission electron microscopy (TEM) and scanning electron microscopy (SEM)
are used to observe the structure characteristics such as particle shape and particle arrangement, and to
estimate the pore or particle size quantitatively. The specific surface, porosity and skeleton density
were determined by adsorption-desorption method (including BET, specific gravity meter and air porosity meter).
Small Angle X-ray scattering (SAXS) or small Angle neutron scattering (SANS) are used to measure the
distribution and skeleton density of the colloidal particles (or network diameter) that make up the aerogel,
and some special properties of the aerogel structure (such as fractal structure, etc.) are obtained. Low
frequency Raman scattering can also be used to study the average particle size of aerogel network structure.
1-In the "863" high-tech intense laser research: Nano-porous materials have important application value.
For example, the use of porous target materials with lower than critical density is expected to improve
the beam quality of X-ray laser generated by electron collision excitation and save driving energy. The
use of new porous targets with micro-spherical node structure can realize rapid cooling of three-dimensional
adiabatic expansion of plasma and improve the gain coefficient of X-ray laser generated by electron composite
mechanism. By using ultra-low density material to adsorb nuclear fuel, the high gain freezing target of laser
inertial confinement fusion can be formed. Aerogels are the best candidate materials for the development of
new low density targets due to their slender nanoporous network structure, huge specific surface area and
mesoscopic controllability.
2-As a thermal insulation material, the thin nanonetwork structure of silicon aerogel effectively limits
the propagation of local thermal excitation, and its solid thermal conductivity is 2-3 orders of magnitude
lower than that of the corresponding glassy material. Nano-pores inhibit the contribution of gas molecules
to heat conduction. The refractive index of silicon aerogel is close to l, and the ratio of annihilation
coefficient to infrared and visible light is more than 100, which can effectively pass through sunlight
and prevent infrared thermal radiation of ambient temperature, and become an ideal transparent thermal
insulation material, which has been applied in solar energy utilization and building energy saving. By
means of doping, the radiative heat conduction of silicon aerogel can be further reduced, and the thermal
conductivity of carbon-doped aerogel can be as low as 0.013 w/m·K at normal temperature and pressure, which
is the lowest solid material with thermal conductivity, and is expected to replace polyurethane foam as a
new type of refrigerator insulation material. The addition of titanium dioxide can make silicon aerogel
become a new high temperature insulation material, and the thermal conductivity at 800K is only 0.03w /m·K,
which will be further developed as a new material for military products.
3-In terms of energy storage devices: organic aerogels will be obtained after sintering process carbon
aerogels This conductive porous material is a new type of carbon material developed after fibrous activated
carbon, it has a large specific surface area (600-1000 m2/g) and high conductivity (10-25 s/cm). Moreover,
the density varies over a wide range (0.05-1.0g /cm3). If the appropriate electrolyte is filled in its
micropores, a new type of rechargeable battery can be made, which has a large storage capacity, small internal
resistance, light weight, strong charging and discharging ability, can be reused many times and other
excellent characteristics, preliminary experimental results show that: carbon aerogel charging capacity of
3×104/kg2, power density of 7 kw/kg, repeated charging and discharging performance is good.
Because the surface of magnesium alloy is susceptible to contamination and oxidation, it is necessary
to clean the surface before electroplating to ensure the quality after electroplating. Generally,
pickling, alkali washing or acid-base combined washing is used for cleaning.
The surface of magnesium alloy is easy to produce oxide layer, so it is necessary to activate the
surface to enhance the bonding force between electroplating and magnesium alloy surface. The common
methods of surface activation are chemical activation and electrochemical activation.
In order to ensure the binding force of electroplating and magnesium alloy substrate, the bottom
treatment is generally carried out first. Common bottom treatment methods include chemical deposition,
electrochemical treatment, RF plasma treatment and so on.
The commonly used electroplating materials for magnesium alloy electroplating are chromium, nickel,
copper, etc. Magnesium alloy surface conditions and requirements are different, the choice of plating
materials will be different.
After electroplating, acid-base neutralization is required by neutralization treatment. The common
methods of neutralization are washing, sodium hydroxide, potassium hydroxide and so on.
Cleaning to remove residual impurities and ions during electroplating, and completely remove the film
on the surface of the plating layer.
After cleaning, it is necessary to use high temperature drying, natural drying and other methods to
completely dry the magnesium alloy electroplating parts.
Choose dyes suitable for nylon dyeing, common dye types are acid dyes, cationic dyes and neutral dyes.
Before dyeing, the nylon fabric needs to be washed to remove dust, dirt and any residue.
Including soaking, bleaching and pickling steps, used to prepare nylon fibers to receive dyes. These
steps help to improve the affinity and dyeing effect of the dye.
Nylon fiber is usually soaked in the dyeing solution for a period of time, so that the dye evenly
permeates into the fiber. The soaking time depends on the type of dye and the desired color.
After dyeing is completed, it is usually necessary to fix the dye process to ensure the dye fastness
and bright color. This can be done by means of steam treatment, thermal fixation or chemical fixation.
After dyeing, nylon fibers need to go through a cleaning and post-treatment step to remove the
residual dye and any unwanted chemical leftovers.
Finally, dyed nylon fibers need to undergo a proper drying and finishing process to restore their
original shape and texture.
The wood can be sanded or polished to make its surface smoother and reduce roughness and burrs.
The surface of the wood can be coated to provide an additional layer of protection against moisture
erosion, insect damage and sun exposure.
Dyeing and coloring can change the appearance of wood, making it more beautiful, and certain colorants
also have a protective effect.
Polyester fiber is a synthetic fiber made from polyethylene terephthalate (PET), made by melt spinning or
solution spinning processes.
1. High strength, wear resistance (with high tensile strength)
2. Good chemical stability (with good resistance to acid and alkali)
3. Light resistance (strong resistance to sunlight and ultraviolet rays, not easy to decline in performance)
4. Fast drying (water evaporation speed is fast)Use in the project:
Polyester fiber, as the main material of this bear doll, gives it a soft and comfortable touch, but also shows
excellent performance in terms of durability. This high-quality synthetic fiber, after a fine textile process,
forms the doll's delicate and elastic outer fabric. Whether it is hugging or everyday friction, polyester retains
its original shape and texture and is not easily deformed or broken.
In addition, the internal filling of polyester fiber is also made of this material. Soft and environmentally
friendly not only increases the elasticity of the doll, making the bear doll more fit to the body when hugging,
bringing warmth and security. At the same time, it also ensures the safety of toys, so that children have no
worries during the play process.
Nylon is a synthetic polymer material, usually made from adipic acid and hexanediamine by condensation
reaction. This fiber is known for its unique properties and a wide range of applications.
1. Good elasticity and recovery (quickly restored to the original state after stretching, not easy
to deform)
2. High strength (can withstand long-term use and friction, not easy to damage)
3. Fast drying (can dry quickly, keep dry)
Nylon is one of the airbag materials, it is known for excellent strength, wear resistance and
elasticity, when the airbag is filled with air, nylon is able to evenly withstand and distribute
pressure, ensuring that the airbag maintains a stable form while expanding, thus providing reliable
support and comfort.The durability of the nylon material means that the air bag can withstand
frequent compression and expansion cycles and still maintain good performance, which is very critical
for long-term use and frequent cuddling cubs.The high tear strength of nylon also ensures that the
airbag is not easily ruptured even when accidentally pulled or compressed, thus ensuring the safety
of the user.
It is a thermoplastic resin prepared by polymerization of ethylene monomer (C2H4).
1. Low temperature resistance (can also maintain a certain toughness when close to the embrittlement
temperature)
2. Non-toxic (safe and harmless)
3. Waterproof (impervious)
4. Plasticity (more convenient processing, can be into various shapes)
One of the polyethylene air bag materials, it is known for its excellent chemical resistance, water
resistance and low density characteristics, in the application of the air bag, the low density of
polyethylene helps to reduce the weight of the whole bear, making it easier to hug.The polyethylene
air bag also has good elasticity and flexibility, and can maintain a stable shape during the charging
and venting process, providing users with even support and a comfortable hug experience.
Silicone is a synthetic polymer material consisting of silicon, oxygen, carbon, and hydrogen, usually
in polymer chains formed by repeated connections of siloxane units.
1. Strong temperature resistance (able to maintain stability in a wide temperature range)
2. Soft and elastic (with certain ductility and strength)
Silicone is used as the covering material of the outer layer of the air bag to play a multiple protective
role. Silicone has excellent puncture resistance and can effectively prevent sharp objects from penetrating
the air bag, thereby protecting the internal structure from damage.The explosion-proof properties of silica
gel have also been further improved. In extreme cases, if the airbag accidentally ruptures, the silicone
outer layer can reduce the potential for injury.At the same time, the temperature resistance of silica gel
ensures that under different temperature conditions, the air bag can maintain stable performance, and will
not be deformed or degraded due to temperature changes.
Acrylic, also known as plexiglass, is a lightweight, highly transparent plastic.
1. Transparency (can see the inside clearly)
2. Processability (easy to cut)
3. insulation
acrylic as the packaging material of the bear built-in circuit, not only can ensure the safety
of the circuit, but also prevent the damage of external factors to the circuit.
Acrylic has good mechanical strength and can resist external impact and pressure damage to the
circuit to a certain extent.The acrylic can be easily cut to fit the space inside the bear. The
acrylic sheet can be flexibly customized according to the size of the circuit.The heat resistance
of acrylic also provides a strong guarantee for the normal operation of the circuit. The heat
generated when the electronic equipment is working will be conducted to the acrylic plate, but
because of its good heat resistance, acrylic can withstand these heat without deformation or melting.